Bluetooth 5.0 in Manufacturing: Why PATLITE WIO's Long Range Technology Changes Everything

For decades, manufacturers have relied on hardwired systems which are complex to install, expensive to maintain, and difficult to reconfigure. PATLITE’s WIO Series changes this with Bluetooth 5.0 Long Range technology, delivering reliable industrial communication without a single wire.

Bluetooth 5.0 Long Range: A Game Changer

PATLITE’s WIO Series uses Bluetooth 5.0 Long Range to expand wireless communication capability. It supports up to 100 meters line-of-sight and can extend to 400 meters with daisy-chained relay units. This allows seamless facility-wide monitoring without the need for cabling.

Reliability Built for Industry

Unlike standard Bluetooth, WIO is engineered for industrial environments. It uses advanced error correction and frequency hopping to ensure consistent performance even in RF-heavy spaces. Real-time connection indicators notify users of communication quality, and the IP65 rating ensures resilience against dust, water, temperature swings, and vibration.

Smart Power for Industrial Use

WIO units connect directly to 12–24V DC power sources, making them ideal for continuous industrial operation. There’s no need for battery charging or replacement, and integration with existing electrical infrastructure is seamless.

Practical Applications in the Real World

The WIO Series enables monitoring of equipment in blind spots and delivers alerts from hard-to-access utility stations. It improves safety by allowing mobile machinery like forklifts to issue proximity alerts and helps maintenance teams respond quickly to equipment issues, reducing downtime.

Technical Benefits That Matter

Installation is plug-and-play. Once powered on, the units pair automatically without software or programming. Users can create multiple wireless groups, and the system supports several input and output points for flexible integration. Two communication modes—continuous or momentary—enable various use-case configurations.

Simpler Than You Think to Deploy

To install, just mount the transmitter, connect it to DC power, and power it on. Group settings are configured via DIP switches. WIO units work with existing signal towers, LEDs, and buzzers, making upgrades fast and disruption-free.

The Bottom Line

WIO eliminates the cost and hassle of traditional wiring while offering superior reliability and flexibility. With Bluetooth 5.0 Long Range, it’s a scalable, future-proof solution for modern manufacturing facilities.

Ready to Make the Switch?

If you're managing hard-to-reach equipment, expanding your facility, or seeking faster response times, WIO could be the ideal solution. Contact EandM’s technical team at (866) 693-2636 or support@eandm.com to find the right setup for your needs.