Stop Replacing Your Inductive Sensors Every Few Months

You know why your inductive sensors keep failing? They're too close to the parts they're detecting.

Standard inductive proximity sensors mounted 2-4mm from moving parts take constant hits from vibration, misalignment, and part variation. Eventually, they break. You replace them. Three months later—same inductive sensor, same location, same failure.

Here's how to stop the cycle.

Same Thread Size, Longer Sensing Range - Position Farther Away

IMX inductive sensors from SICK deliver 4x the sensing range of standard proximity sensors—4mm to 50mm depending on housing size.

An IMX M8 inductive sensor detects targets from 8mm away—the same range you'd get from a standard M12 sensor, but positioned twice as far from moving parts. An IMX M30 detects from up to 50mm.

You get the same detection performance with inductive sensors mounted outside the damage zone.

Key Benefit: Mount inductive sensors 4x farther from moving parts while maintaining the same detection reliability.

What Inductive Sensor Failures Actually Cost You

Every inductive sensor failure represents more than just a replacement part cost. The true expense includes:

Downtime: 2-4 hours while your team troubleshoots and waits for parts. Manufacturing downtime typically can cost from a few hundred dollars to a few thousand dollars per hour in lost production depending on your operation. 

Maintenance Labor: Diagnosis, ordering, installation, and testing. Hours your technicians aren't spending on actual improvements.

Rush Shipping: Overnight parts to minimize downtime.

When failures occur repeatedly across multiple inductive sensors and production lines, these costs compound quickly.

Extended Sensing Range Technology

IMX inductive sensors use extended range technology to detect from 4x the distance:

• M8 housing: 4mm quasi-flush, 8mm non-flush
• M12 housing: 9mm quasi-flush, 16mm non-flush
• M18 housing: 14mm quasi-flush, 30mm non-flush
• M30 housing: 25mm quasi-flush, 50mm non-flush

Real Results from the Field

Facilities that switch to extended range inductive sensors report significant reductions in sensor failures and maintenance costs.

By mounting IMX inductive sensors at extended distances (8-50mm instead of 2-4mm), facilities eliminate the mechanical damage that causes repetitive failures. Sensors positioned outside the impact zone simply last longer.

Machine builders who standardize on IMX sensors for conveyor and positioning applications report improved reliability across their installed base.

What Extended Range Delivers:

• Significantly reduced sensor replacement frequency
• Lower maintenance costs and fewer emergency orders
• Improved uptime and production reliability

Built for Industrial Environments

IMX inductive sensors deliver more than just extended range:

• IP68 rated for dust and water resistance
• Resistant to oils and cooling lubricants
• Operating temperature: -25°C to 75°C
• Visual installation indicators for faster commissioning
• Available in PNP/NPN, NO/NC output configurations

Available Through EandM—Elite Gold SICK Distributor

EandM is the only Elite Gold SICK distributor on the West Coast.

This is the highest level of recognition a SICK distributor can achieve, and it reflects our strong partnership with SICK and our commitment to providing the best support, service, and solutions for your automation needs.

What does this mean to you?

It proves we are the best source for SICK on the West Coast!

• Expert Guidance: Our product specialists help you identify the best solution for your specific application.
• Responsive Support: Our sales team ensures you get fast quotes and that support you need, when you need it.
• Reliable Inventory: We have the stock on hand to deliver what you need right when you need it.

Stop the Replacement Cycle

You already know your inductive sensors are too close to what they're detecting. Extended sensing range gives you the same detection from a safer distance.

Mount inductive sensors farther away. Eliminate repetitive failures. Redirect maintenance time to actual improvements instead of replacing the same inductive sensors quarterly.

Ready to evaluate IMX inductive sensors for your application?

Get a quote or schedule some time with one of our product specialists.

About the Author

TJ Singh is a product specialist at EandM, the West Coast's only Elite Gold SICK distributor.